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Installation and Testing of Mechatronics Equipment

书号:9787113252151 套系名称:国家现代职业教育改革创新示范区建设成果

作者:王兴东 出版日期:2020-10-01

定价:48.00 页码 / 开本:192 /16

策划编辑:何红艳 责任编辑:何红艳 绳超

适用专业:无 适用层次:高职高专

课程类别:机电一体化 课程分类:专业及专业平台课

配盘:无 配套教材:无

获奖情况:无

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内容简介 前言 目录 作者介绍 图书特色
  • Taking SX-815Q mechatronic comprehensive training and assessing equipment as the
    carrier, this book is a training textbook which is based on project teaching for the service of
    the national vocational students’ skills competition and higher vocational electromechanical
    occupational ability.
    This book mainly includes the guiding ideology and teaching design, the installation
    and commissioning of five units of Mechatronics Comprehensive Training and Assessing
    Equipment, PLC programming and testing, touch screen configuration, industrial robot
    application, frequency converter application, industrial sensor application and other knowledge.
    This book is featured by taking the typical content tasks assigned by the mechatronics of the
    national vocational students’ skills competition as the carrier, decomposing the main tasks into
    several tasks to narrate step-by-step, striving to improve students’ interest and efficiency in
    learning, and realizing the goal that easy to learn, easy to understand and easy to use.
    This book can be used as a professional textbook for majors like industrial robots and
    mechatronics and others in higher vocational education schools. It can also be used as a
    reference book for related engineering personnel to study mechatronics production lines.
  • In order to expand the cooperation in the area of vocational education with the countries
    along the B&R, and implement the requirements of the plan of Tianjin that sharing the launched
    and implemented excellent vocational education results with the world, the vocational education is
    playing an important role as an education form which is most closely related to the manufacturing
    industry. In 2018, Tianjin Vocational College of Mechanics and Electricity established the “Luban
    Workshop” in Setubal, Portugal. In order to cooperate with theory and training teaching of
    Setubal’s “Luban Workshop”, carry out exchange and cooperation, realize educational resource
    sharing and improve international influence of Chinese vocational education, innovate the
    international cooperation mode of vocational colleges, and export China’s excellent vocational
    resources, the research group compiled the textbook Mechatronics Technology and Training.
    In May 2018, the National Higher Vocational Colleges Skills Competition “Mechatronics
    Technology” was held. 68 representative teams from various provinces, municipalities and
    autonomous regions in China and 8 teams from India, Russia and other countries along the Belt and
    Road competed together. We adopted SX-815Q mechatronic comprehensive training and assessing
    equipment as the equipment for this competition. The equipment is developed and designed
    according to the relevant national occupation training and appraisal standards, combined with
    the current job requirements of China’s manufacturing industry, and connected with the relevant
    standards and procedures of the world skills competition. This equipment comprehensively re?ects
    the mechatronics “work unit”, electrical assembly station, mechanical assembly table, computer
    desk and other accessory work facilities in the form of “work station”. It not only cultivates and
    trains the operator’s mechanical and electrical professional skills at work, but also improves their
    social abilities and methods abilities in professional quality. The system consists of the granular
    material feeding workstation, capping and cap screwing workstation, detecting and sorting
    workstation, six-axis robot workstation, and material storage workstation, including the intelligent
    assembly production system, automatic packaging system, automatic three-dimensional warehouse
    & intelligent logistics system, automatic inspection machine quality control system, production
    process data acquisition and control system, etc., it is a complete intelligent factory simulation
    device, which uses industrial robot technology, PLC control technology, frequency conversion
    control technology, servo control technology, industrial sensor technology, motor drive technology
    and other industrial automation related technologies. It can realize empty bottle feeding, particle
    material feeding, material sorting, particle filling, capping, cap screwing, material detecting, cap
    detecting, finished product sorting, robot grabbing into box, lid packaging, labeling, warehousing
    and other intelligent production processes.
    This textbook combines the characteristics of SX-815Q mechatronic comprehensive training
    and assessing equipment to illustrate step by step by the means of program teaching, the content of
    which is task-oriented and novel, and it strives to be profound and simple, combining knowledge
    and ability, focusing on cultivating students’ engineering application ability and the ability of
    solving practical problems on site to meet the training requirements for higher vocational talents.
    According to the characteristics of SX-815Q Mechatronic Comprehensive Training and Assessing
    Equipment, the textbook divides the whole course into six projects. Project Zero mainly introduces
    the guiding ideology and teaching design of this book; the following five projects comprehensively
    introduce and illustrate the involved key knowledge points of each unit of SX-815Q, mechanism
    assembly process, PLC program design, robot programming, frequency converter usage, touch
    screen configuration, industrial sensor application, etc.
    This book is edited by Wang Xingdong of Tianjin Vocational College of Mechanics and
    Electricity and deputy edited by Dong Jinqi. Tasks have been distributed as follows: Lv Jingquan,
    is responsible for the compiling of the Project Zero; Song Haiqiang and Wang Xingdong is
    responsible for Project One; Dong Jinqi and Wang Xingdong is responsible for Project Two,
    Project Three, Project Four; Xue Lichen and Wang Zhenxing are responsible for compiling Project
    Five. Zhou Fubin provided various materials and guidance for the compiling of the book, and
    compiled Appendix I and Appendix II together with Wang Zhenxing, and compiled a program
    ?ow chart and procedure list. The whole book was planned and systematically guided by Wang
    Xingdong and jointly drafted with Dong Jinqi. In the process of compiling this textbook, we
    received strong support from China Railway Publishing House Co., Ltd. and Zhaoqing Sanxiang
    Teaching Instrument Manufacturing Co., Ltd., and we were assisted by many teachers such as
    Yuan Hailiang and Jiang Ying from Tianjin Vocational College of Mechanics and Electricity. We
    hereby want to express our sincere thanks for the efforts they made!
    Restricted to the editor’s experience, limited ability and limited time, the book will inevitably
    have shortcomings in the content and wording, please feel free to criticize and correct.
    Editor
    May, 2020
  • Project Zero EPIP Teaching Mode ..................................................1
    I. Definition of EPIP ................................1
    II. Curriculum Theory of EPIP Teaching Mode .......2
    III. The Professional Theory of EPIP Teaching Mode....3
    IV. Education Theory of EPIP Teaching Mode ........4
    Project One Granular Material Feeding Workstation ......................5
    Task One Assembly and Adjustment of Mechanical Components ... 6
    I. Assembly of Conveyor ...........................6
    II. Assembly of Material Filling Device .............13
    III. Overall Installation and Adjustment .............15
    Task Two Connection and Operation of Electric Circuits and Air
    Channels .............................................................................16
    I. Preparation......................................16
    II. Electric Circuit Connection .....................17
    III. Connection of Air Channels.....................28
    Task Three Programming and Testing .................................. 30
    I. Preparation .....................................30
    II. PLC Schematic Diagram ........................35
    III. Program Flow Chart ..........................36
    IV. PLC I/O Function Allocation Table ............39
    V. Allocation Table of Interface Board Terminal ....39
    VI. Program Design ...............................40
    VII. Testing Steps .................................42
    Project One Granular Material Feeding Workstation ......................5
    Project Zero EPIP Teaching Mode ..................................................1
    CONTENTS
    I. Definition of EPIP ................................1
    II. Curriculum Theory of EPIP Teaching Mode .......2
    III. The Professional Theory of EPIP Teaching Mode....3
    IV. Education Theory of EPIP Teaching Mode ........4
    目录.indd   1 2020-9-22   17:53:45Installation and Testing of Mechatronics Equipment 2
    Task One  Assembly and Adjustment of Mechanical
    Components .......................................................... 48
    I. Assembly of Delivery Mechanism ................48
    II. Assembly of Capping Mechanism ................48
    III. Assembly of Cap Screwing Mechanism ..........52
    IV. Overall Installation and Adjustment .............54
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................... 56
    I. Electric Circuit Connection ......................56
    II. Air Channel Connection ........................66
    Task Three Programming and Testing ................................... 67
    I. PLC Schematic Diagram ........................67
    II. Program Flow Chart ...........................68
    III. PLC I/O Function Allocation Table ............69
    IV. Allocation Table of Interface Board Terminal ....70
    V. Program Design ................................71
    VI. Testing Steps .................................72
    Project Two Capping and Cap Screwing Workstation......................47
    Project Three Detecting and Sorting Workstation...........................74
    Task One Assembly and Adjustment of Mechanical
    Components ........................................................... 75
    I. Assembly of the Gantry Mechanism ..............75
    II. Assembly of Sorting Mechanism ................76
    III. Assembly of the Delivery Mechanism ...........76
    IV. Overall Installation and Adjustment..............77
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................... 77
    I. Electric Circuit Connection .......................77
    II. Air Channel Connection ........................85
    Project One Granular Material Feeding Workstation ......................5
    Project Zero EPIP Teaching Mode ..................................................1
    CONTENTS
    I. Definition of EPIP ................................1
    II. Curriculum Theory of EPIP Teaching Mode .......2
    III. The Professional Theory of EPIP Teaching Mode....3
    IV. Education Theory of EPIP Teaching Mode ........4
    目录.indd   1 2020-9-22   17:53:45Installation and Testing of Mechatronics Equipment 2
    Task One  Assembly and Adjustment of Mechanical
    Components .......................................................... 48
    I. Assembly of Delivery Mechanism ................48
    II. Assembly of Capping Mechanism ................48
    III. Assembly of Cap Screwing Mechanism ..........52
    IV. Overall Installation and Adjustment .............54
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................... 56
    I. Electric Circuit Connection ......................56
    II. Air Channel Connection ........................66
    Task Three Programming and Testing ................................... 67
    I. PLC Schematic Diagram ........................67
    II. Program Flow Chart ...........................68
    III. PLC I/O Function Allocation Table ............69
    IV. Allocation Table of Interface Board Terminal ....70
    V. Program Design ................................71
    VI. Testing Steps .................................72
    Project Two Capping and Cap Screwing Workstation......................47
    Project Three Detecting and Sorting Workstation...........................74
    Task One Assembly and Adjustment of Mechanical
    Components ........................................................... 75
    I. Assembly of the Gantry Mechanism ..............75
    II. Assembly of Sorting Mechanism ................76
    III. Assembly of the Delivery Mechanism ...........76
    IV. Overall Installation and Adjustment..............77
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................... 77
    I. Electric Circuit Connection .......................77
    II. Air Channel Connection ........................85
    目录.indd   2 2020-9-22   17:53:46CONTENTS 3
    Project Four Six-axis Robot Workstation.........................................94
    Task Three Programming and Testing ................................... 85
    I. PLC Schematic Diagram .........................85
    II. Program Flow Chart............................86
    III. PLC I/O Function Allocation Table ............90
    IV. Allocation Table of Interface Board Terminal....90
    V. Program Design.................................91
    VI. Testing Steps ..................................92
    Task One Assembly and Adjustment of Mechanical
    Components........................................................... 95
    I. EFORT robots...................................95
    II. Assembly of Material Platform .................101
    III. Assembly of A and B lifting platform .........102
    IV. Integral installation ...........................103
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................. 103
    I. Electric Circuit Connection and Operation ........103
    II. Draw the Connection Diagram of Air Channel ......117
    Task Three Programming and Testing of Robot ...................117
    I. Basic Instructions for Robot .....................117
    II. Robot Programming............................119
    Task Four PLC Programming and Testing .......................... 123
    I. PLC Schematic Diagram ........................123
    II. Program Flow Chart...........................124
    III. PLC I/O Function Allocation Table ............125
    IV. Allocation Table of Interface Board Terminal....126
    V. Program Design................................128
    VI. Testing Steps .................................130
    
    Project Five Material Storage Workstation................................... 134
    Task One Assembly and Testing of Mechanical
    Components ........................................................ 135
    I. Assembly of Cambered Stereoscopic Warehouse .....135
    II. Assembly of the Stacker .......................136
    III. Assembly of Touch Screen ....................140
    IV. Overall Installation and Adjustment.............140
    Task Two Connection and Operation of Electric Circuits
    and Air Channels ................................................. 141
    I. Electric Circuit Connection ......................141
    II. Air Channel Connection ........................152
    Task Three Programming and Testing ................................ 152
    I. PLC Schematic Diagram ........................152
    II. Program Flow Chart...........................153
    III. I/O Function Allocation Table .................156
    IV. Allocation Table of Interface Board Terminal ....... 157
    V. Program Design................................158
    VI. Design of Touch Screen Configuration Picture.....160
    VII. Testing Steps.................................163
    Appendix I Introduction to the Circuit Board ................................ 170
    I. Introduction of Push Button Panel ..............170
    II. Introduction to the Desktop Interface’s Circuit
      Board ........................................172
    III. Control Panel of DC Motor ...................175
    Appendix II Configuration and Use of Touch Screen..................... 177
  • 吕景泉,天津市海河教育园区管委会副主任
  • 本书为全国职业院校技能大赛配套教材,所用设备为目前最新的,结合大赛装备编写。立足高职教育工程创新实践能力的培养,将工业机械人技术传授和文化传承为一体,书中还拓展了对多种工业机械人型号的介绍,本书针对工业机械人应用的核心技术,由简入繁,由经典竞技任务到开放式实践,将工业机械人学习融入“故事”形式的任务实现中,力求将学习融于轻松愉悦的环境中,激发学生学习工业机械人技术的兴趣,培养学生的综合实践能力和创新实践能力。