The book, starting with practical engineering, introduces the engineering projects and extract the core technology of electro-mechanics in those projects. Based on the POWERON innovative course kit and through actual comparison with the real engineering projects, students can set up high simulation engineering project entities independently, accomplishing the component building and line connection of the project and fully realizing the control and design, running and testing as well as fault diagnosis of the project through the VJC graphical interactive developing system. The book is arranged in a structure of “Project Guidance”, “Project Start”, “Project Preparation”, “Project Practice”, “Project Decision” and “Project Challenging”. With the editorial concept of organizing the project units from the introduction of engineering-related knowledge to practice and then to innovation, going from easy and perceptual to more difficult and rational, the book helps the teachers and students understand and experience the teaching and learning method of automatic engineering practice and innovation, enriches students’ engineering practice knowledge, skills and application, broaden their professional horizons and promotes their vocational qualities as well as practical and innovative abilities.



        The book is suitable for vocational college students majoring in electro-mechanics and social individuals to promote their automatic engineering practice ability. It is more suitable for students from different schools or universities to conduct engineering innovation practice activities and competitions. It can also be used as a textbook for the courses such as: introduction to professional knowledge, basic practice innovation teaching and learning, comprehensive practical curriculum teaching and learning and innovative practical teaching and learning for vocational colleges.

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Chapter Zero    Project Guidance —  POWERON and Engineering and Practice and Innovation

Explanation One　Start With the Automation

 Experiencing Center 1

Explanation TwoReview of Siemens Automation

 Development 5

Explanation ThreeReview of Teaching on Engineering, Practice and Innovation 6

Explanation FourThinking Theoretical Basis for POWERON Innovative Education 8

Chapter One?  Project Start —  Brief Introduction to POWERON Innovative Course Kit

Task OneTypical Project Case of POWERON Innovative Course Kit 9

Task TwoTypical Components of POWERON Innovative Course Kit 13

Task Three　Common Building Methods of POWERON Innovative Course Kit 18

Summary 25

Chapter Two    Project Preparation —  VJC Graphical Interactive Developing System

Task OneIntroduction About VJC Graphical Interactive Developing System 28

Task TwoThe Use of VJC Graphical Interactive Developing

 System 32

Task ThreeThe Feature of VJC Graphical Interactive Developing System 40

Summary 41

Chapter Three    Project Practice —  Automation Engineering Practice Innovative Project

Project OneAutomatic Door 44

Task OneGetting to Know Automatic Doors in Everyday Life 45

Subtask OneGetting to Know Several Typical Automatic Doors 45

Subtask TwoDefinition and Classification of Automatic Doors 47

Task TwoStructure and Composition of Automatic Door 49

Task ThreeGetting to Know Core Technology of Automatic Door 51

Subtask OneGetting to Know Sensor Technology of Automatic Door 52

Subtask TwoGetting to Know Driving Technology of Automatic Door 54

Subtask ThreeGetting to Know Control Technology of Automatic Door 54

Task FourBuild Automatic Door System 56

Summary 68

Project Development 69

Project Two  Intelligent Elevator 70

Task OneGetting to Know Intelligent Elevator 71

Subtask OneBrief Introduction to Intelligent Elevator 71

Subtask TwoDefinition and Classification of Intelligent Elevator 72

Task TwoStructure and Component Parts of an Elevator 80

Task ThreeGetting to Know the Core Technology of 

Intelligent Elevator 82

Subtask OneGetting to Know the Dragging System of Intelligent Elevator 82

Subtask TwoGetting to Know the Weight Balancing System of Intelligent Elevator 85

Subtask ThreeGetting to Know the Car System of Intelligent Elevator 86

Subtask Four  Getting to Know the Door System of Intelligent Elevator 87

Subtask FiveGetting to Know the Electric Control System of Intelligent Elevator 89

Subtask SixGetting to Know the Common Dispatch Algorithm 90

Subtask SevenGetting to Know the Inspection Units for Intelligent Elevator Speed and Position 93

Subtask EightGetting to Know the Guiding Technology for Intelligent Elevator 95

Task FourBuild Intelligent Elevator 97

Summary 104

Project Development 105

Project ThreeAutomatic Guided Vehicle (AGV) 107

Task OneGetting to Know AGV 107

Subtask OneApplication of AGV 108

Subtask TwoDefinition and Classification of AGV  109

Subtask ThreeStructure and Composition of AGV 112

Task TwoGetting to Know Core Technology of AGV 115

Subtask OneGetting to Know Automatic Guiding System 116

Subtask TwoGetting to Know Power System 118

Subtask Three   Getting to Know Control and Communications System 118

Subtask FourGetting to Know Safety System 120

Task ThreeBuild AGV 121

Summary 127

Project Development 128

Project FourCNC  128

Task OneGetting to Know CNC 129

Subtask OneGetting to Know Typical CNC 130

Subtask TwoDefinition and Classification of CNC  134

Task TwoStructure and Composition of CNC 137

Task ThreeGetting to Know Core Technology of CNC 139

Subtask OneGetting to Know CNC Driving Technology 139

Subtask TwoGetting to Know NC System of CNC 141

Subtask ThreeGetting to Know Servo Driving System

of CNC 142

Subtask FourGetting to Know Testing Unit of CNC 143

Task FourBuild CNC 145

Summary 149

Project Development 150

Project Five  Industrial Robot  150

Task OneGetting to Know the Application of Industrial Robot 151

Subtask OneGetting to Know the Application Field of Industrial Robot 152

Subtask TwoDefinition and Classification of Industrial Robot 152

Task TwoStructure and Composition of Industrial Robot 157

Task ThreeGetting to Know Core Technology of Industrial Robot 159

Subtask OneGetting to Know Sensor Technology of Industrial Robot 159

Subtask TwoGetting to Know Electrical Driving of Industrial Robot 160

Subtask ThreeGetting to Know Mechanical Driving of Industrial Robot 161

Subtask FourGetting to Know Programming of Industrial Robot 161

Task FourBuild Industrial Robot 163

Summary 166

Project Development 166

Project Six  The Automatic Storage/Retrieval System 167

Task OneGetting to Know Automatic Storage/Retrieval

System 168

Subtask OneGetting to Know AS/RS 168

Subtask TwoDefinition and Classification of AS/RS 170

Task TwoStructure and Composition of AS/RS 172

Task ThreeGetting to Know Core Technology and Application of AS/RS 173

Subtask OneGetting to Know the Storage System of AS/RS 173

Subtask TwoTunnel Stacker 174

Subtask ThreePositioning Technology 175

Subtask FourControl and Management System 176

Task FourBuild AS/RS 177

Summary 179

Project Development 180 

Chapter Four    Project Decision —  Flexible Manufacturing System (FMS)

Task One　Getting to Know FMS 182

Subtask OneDefinition of FMS 183

Subtask TwoClassification of FMS 185

Task Two　Structure and Composition of FMS 187

Task Three　Getting to Know Core Technology of FMS 190

Subtask OneGetting to Know Control System

of FMS 190

Subtask TwoGetting to Know Processing System 

of FMS 191

Subtask ThreeGetting to Know Delivery Unit of FMS 192

Subtask FourGetting to Know Testing and Monitoring Technology 193

Task Four　Build FMS of POWERON Innovative Course Kit 193

Summary 198

Chapter Five    Project Challenging —  Development of Automation Engineering Practice Innovation

Task One　Abilix—Competition Robots 202

Task Two　EVOX―Modular Industrial Robots 204

Task Three　INNOX—Intelligent Mobile Robots 207

Task Four　Dragon Guard—Portable EOD Mobile Robots 210

Task Five　Standard Mode of Engineering Project

Management 214